About factory



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OUR ADVANTAGES 

 

  • Removable covers (including armrests).
  • Full cycle mechanism production, including own tubemill operation.
  • Certified by IKEA (IWAY Standard).

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QUILTING AND CUTTING COMPLEXES 


  • 7 Quilting complexes DUEFFE (Italy).
  • 2 High speed complexes GERBER (USA) work with a multi layers of materialsimultaneously. Computer aided layout is reducing material waste.
  • Our equipment provides stream production with the guaranteed quality.

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EQUIPMENT OF SEWING AREA


  • The industrial equipment JUKI and Duerkopp Adler with a triple headway can sew together multilayered covers without any defects and blanks.
  • An implemented Kaizen system allows to avoid losses and reclassification within areas. 
  • Digital tagging allows to process individual orders in the line with main production stream.


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MODERN STORAGE SYSTEM


  • 2 warehouses with a shelf storage system and dispatch with UPCcodes – it provides a quick order batching and quick loading.
  • We use only quality package which allows a vertical storage - it provides to fill the space of the truck (heavy lorry) and allows to reduce the transportation cost. Placing cardboard boxes vertically on pallets allows shorterst loading / unloading time.

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FOAM PROCESSING CENTER


  • Own equipment for straight and profile cutting of PU foam.
  • Automation of cutting process provides speed, precision and controlled quality.

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CAREFULLY SELECTED FABRICS 


  • We work with two programs - stock and per order.
  • There are more than 2500 designs and colors in a basic collection.
  • We do direct imports from Europe, Turkey and China.

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WOODWORKING AREA 


  • Equipped by modern european machinery (BIESSE, HOMAG, BURKLE).
  • Custom made machinery developed for the factory automation
  • A specialized paint-spraying booth

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